Manufacturing Process

Paper

Our plants are recycled fibre based. The advantages of using recycled fibre are:

1. Consumption of water is 1/5^th of that of virgin pulp based, and
2. Power consumption is 50% lesser

Coated Paperboard

The principal raw material is recycled paper fibre (old newspaper, white cuttings, corrugated containers etc.). The paper fibre is fed into the pulper and passed through several screening processes to remove contaminants. The pulp is then passed onto the paper machine where it moves from the forming zone to the driers and then the size press. The paper is coated and moved to the finishing house for cutting and packing as per orders.

Kraft Paper/Kraft Liner

The principal raw material is old corrugated cartons. The raw material is filled into the pulper and passed through several screening processes where impurities are removed.  First, heavy objects like pins, pebbles, glass etc. are eliminated followed by  sand and plastic particles. The pulp is then passed through a screening equipment followed by a fractionator which segregates long and short fibres. The pulp is further refined and fed into the paper machine through the head box and formation of paper takes place on the wire part. A lot of moisture is removed through vacuum pumps and the paper is then passed through heavy nip loaded multiple press rolls which results in properly formed paper. The paper then passes through steam heated roller driers and the finished paper is rolled into large rolls at the end of the paper machine known as the pope section. The large rolls are then converted into smaller reels as per the customers requirement in a rewinder/slater. The material is weighed followed by a quality control check, post which it is packed and dispatched.